Scene illustration of a modern concrete bridge spanning water

BRIDGES & RAIL TRANSPORT

Bridges & Rail Transport

Bridge bars and tunnel support

Post-tensioning bars and accessories, Soft-Eye, FRP rock bolts and tunnel support products.
Dimensions, connections and inspection are agreed against your drawings.

APPLICATIONS

Products for Different Bridge Settings

OUR SUPPLY

Find the Products Your Project Needs

Choose a product to view specifications and accessories.

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Smooth PT Bars concept with bearing plates and nuts

SMOOTH PT BARS

Smooth PT Bars

Smooth bar with threaded ends.

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Fully Threaded PT Bars concept with bearing plates and nuts

FULLY THREADED PT BARS

Fully Threaded PT Bars

Continuous threads for anchorage.

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Cold-Rolled PT Bars concept with bearing plates and nuts

COLD-ROLLED THREADED BARS

Cold-Rolled PT Bars

Cold-rolled, fully threaded bars.

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Concept illustration of bearing plates, nuts and couplers

COUPLING & ANCHORAGE

Coupling & Anchorage

Matching couplers, nuts and bearing plates.

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Concept illustration of a cuttable FRP soft-eye zone in a retaining wall

SOFT-EYE & FRP ROCK BOLTS

Soft-Eye & FRP Bolts

For metro stations and TBM breakthroughs.

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Concept illustration of rock bolt and support frame positions around a tunnel section

TUNNEL SUPPORT

Tunnel Support

Rock bolts, umbrella pipes and lattice girders.

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Finished steel tie bar assemblies with fork ends and pins in a workshop

HANGERS & TENSION BARS

Hangers & Tie Bars

Tie bar material and end machining.

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Rows of finished threaded bars with nuts in a workshop

ANCHOR & THREADED RODS

Anchor & Threaded Rods

Bar for infrastructure anchorage.

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Machined stepped steel shafts viewed from their finished ends

BEARING PINS & SHAFTS

Bearing Pins & Shafts

Pin and shaft blanks for articulated joints.

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01 / POST-TENSIONING BARS

Post-Tensioning Bars

Concept illustration of fully threaded and smooth post-tensioning bars

Connecting Bridge Segments and Structural Members

Post-tensioning bars and accessories for conventional bridges, precast segmental bridges, railway bridges, viaducts and metro station connections. Confirm bar form, connection method and the delivery list against project requirements.

Bar types
High-strength fully threaded and smooth post-tensioning bars
Additional Route
CR Bar 1080 is listed as a supply route; the exact specification and performance remain subject to confirmation.
Enquiry
Bar diameter, length, threads, material standard, performance requirements and accessory quantities
Enquire About PT Bars
Specifications & Accessories for the Three Bar Types

Smooth PT Bars

Bar & Thread Form
Smooth round bar with threads at the ends; finished geometry follows the approved drawing.
Accessories
Couplers, nuts, bearing plates and washers matched to the end connections.
Specifications to Confirm
Material standard, diameter, overall length, end threads, strength requirements, surface protection and inspection documents.

Fully Threaded PT Bars

Bar & Thread Form
Continuous threads along the bar; thread form, pitch and connection positions are confirmed for the project.
Accessories
Compatible couplers, nuts, bearing plates and spherical washers.
Specifications to Confirm
Diameter, thread form, cut length, mechanical properties, coupler fit and test requirements.

Cold-Rolled PT Bars

Bar & Thread Form
A fully threaded steel bar route; threads and finished dimensions follow the confirmed technical specification.
Accessories
Couplers, nuts and anchorage accessories matched to the bar threads and project requirements.
Specifications to Confirm
Bar standard, strength class, diameter, pitch, length and acceptance basis must be confirmed with the enquiry.
Coupling & Anchorage
02 / COUPLING & ANCHORAGE

Coupling & Anchorage

JOTAIN website photograph of machined internally threaded couplers

Coordinating Accessories Around a Common Interface

Accessories for segment connections and end anchorage of post-tensioning bars. Check threads, bearing faces, engagement lengths and installation space against bar and anchorage drawings.

Connection Parts
PT bar couplers and nuts
Anchorage Parts
Bearing plates, washers, spherical washers and spherical hex nuts
Enquiry
Bar-to-accessory compatibility, interface drawings, materials and inspection requirements
Discuss Coupling & Anchorage
Soft-Eye & FRP Bolts
03 / SOFT-EYE & FRP ROCK BOLTS

Soft-Eye & FRP Bolts

Concept illustration of a cuttable FRP soft-eye zone in a retaining wall

For Underground Stations and TBM Breakthroughs

Cuttable Soft-Eye reinforcement and solid FRP rock bolts for metro stations and TBM launch and reception areas. Confirm materials, component lists and delivery form against retaining structure and breakthrough zone designs.

Products
Cuttable Soft-Eye reinforcement and solid FRP rock bolts
Application Area
Underground station retaining structures, TBM breakthrough walls and reception structures
Enquiry
Zone drawings, component dimensions, material properties, connections and acceptance requirements
Discuss Soft-Eye & FRP Products
Tunnel Support
04 / TUNNEL SUPPORT

Tunnel Support

Concept illustration of rock bolt and support frame positions around a tunnel section

Products Matched to Ground and Support Designs

Rock bolts, forepoling umbrella pipes and lattice girders for immediate and permanent tunnel support. The project design determines the support system; product specifications, interfaces and accessories are then confirmed individually.

Rock Bolt Routes
Self-drilling hollow bolts, expandable friction bolts, mechanical rock bolts and anchor head accessories
Additional Products
Solid and hollow FRP bolts, steel or FRP combination bolts, tunnel lattice girders and forepoling umbrella pipes
Enquiry
Support drawings, bar and tube specifications, accessories, protection and inspection requirements
Discuss Tunnel Support
Hangers & Tie Bars
05 / HANGERS & TENSION BARS

Hangers & Tie Bars

Finished steel tie bar assemblies with fork ends and pins in a workshop

Fatigue Resistance at Threads and Ends

High-strength bar material for repeated loading, with ends machined to drawings. Repeated loads concentrate demand at thread roots, end transitions and connection details; the fatigue design basis must govern the supply route.

Supply
Heat-treated bar, thread or end machining and dimensional inspection
Fatigue & Fracture
Cyclic loading details cannot be defined by static strength targets alone.
Inputs
Fatigue category, load spectrum, fracture toughness and service temperature
Discuss Hangers & Tie Bars
Anchor & Threaded Rods
06 / ANCHOR & THREADED RODS

Anchor & Threaded Rods

Rows of finished threaded bars with nuts in a workshop

Durability in Loaded Anchorage Zones

Bar and prepared threaded material for buyer-designed infrastructure anchorage. Protection of exposed threads and transitions, drainage, inspection access and replacement strategy determine lifecycle reliability.

Supply
Specified grade, cut lengths and protection as required.
Lifecycle
Inspection access and corrosion protection influence the supply route.
Inputs
NDT scope, protection system, inspection access and replacement strategy
Enquire About Anchor Rods
Bearing Pins & Shafts
07 / BEARING PINS & SHAFTS

Bearing Pins & Shafts

Machined stepped steel shafts viewed from their finished ends

Pin-to-Bore Fit and Contact Integrity

Tough, machinable blanks for articulated and rotating interfaces. Diameter, roundness, surface condition, core toughness and internal quality must support the specified bearing and articulation interfaces.

Supply
Q&T bar, rough machining and UT as specified.
Connections
Bolt and pin interfaces depend on installation and fit.
Inputs
Preload or slip-resistance design intent, pin and bore tolerances, surface and assembly condition
Discuss Bearing Pins & Shafts

Bars & Accessories

Match supply to your project list

Drawing Review

Confirm dimensions, threads and interfaces

Inspection & Records

Agree acceptance and delivery records

Packing & Delivery

Confirm marking, protection and shipment

ACCESSORIES

Accessories for a Coordinated Supply

Connection, anchorage, installation and protection components matched to your project list.

Coordinate bar connections and end anchorage around one set of interface requirements.

01

PT Bar Couplers

PT Bar Coupler

Connect adjacent bars; confirm thread compatibility and connection length.

02

PT Bar Nuts

PT Bar Nuts

Match the bar-end threads and anchorage requirements.

03

Bearing Plates

PT Bar Bearing Plates

Confirm shape, hole diameter, thickness and material against drawings.

04

Washers / Spherical Washers

Washers / Spherical Washers

Select to suit the fit and contact surfaces at the anchorage.

05

Spherical Hex Nuts

Spherical Hex Nut

Confirm the threads and spherical bearing interface.

06

Anchorage Zone Helical Reinforcement

Anchorage Zone Helical Reinforcement

Confirm diameter, pitch and geometry against the project design.

Enquire About Coupling & Anchorage

INSTALLATION & PROTECTION

From Installation Accessories to Grout and Protection

Coordinate these with post-tensioning bars to avoid missing interfaces or procurement items.

01 / PROJECT CHECKLIST

End Installation Accessories

PT bar pocket formers, pocket former spacer nuts, duct collars and trumpets.

Add to Project Enquiry
02 / PROJECT CHECKLIST

Anchorage Zone Accessories

Anchorage zone helical reinforcement and fibre-reinforced nylon end caps. Confirm dimensions and installation interfaces against project drawings.

Add to Project Enquiry
03 / PROJECT CHECKLIST

Grouting & Corrosion Protection

Cement grout, wax, heat-shrink sleeves and corrosion protection materials. Confirm compatible accessories for the service environment.

Add to Project Enquiry
  1. Project Drawings
  2. Product Selection
  3. Accessory List
  4. Inspection Review
  5. Packing & Delivery
Concept illustration of bridge tie bars and end connections

SUPPLY SCOPE

A Clear Supply Scope.
A Better Project Brief.

JOTAIN coordinates bars, accessories and related products for post-tensioning, structural connections and tunnel support against the project procurement list.

Our scope
Product specification, material and dimensions, accessory interfaces, protection, inspection basis, identification and delivery records.
Engineering team
System design, load and fatigue calculations, stressing parameters, support layout and final engineering acceptance requirements.

ENGINEERING REQUIREMENTS

Match the Material to the Conditions

The following information applies to relevant bridge steel components and candidate round bar routes, subject to project drawings and acceptance requirements.

01

Loads

Repeated loading, fatigue and occasional impact

02

Structural Integrity

Fracture toughness and specified NDT

03

Connections

Preload, slip, bearing and geometry

04

Protection

Exposure, coatings, inspection and replacement

Product specifications

Related Steel Component Requirements

Translate project requirements into specific products and supply stages.

01 / STEEL COMPONENTS

High-Strength Fastener Bar

Consistent Installation Preload

Alloy bar for buyer-specified structural fasteners. Property class, thread manufacture, coating friction, assembly surfaces and installation procedures should meet the connection's intended clamping force requirements.

Inputs
Preload and slip-resistance design intent, bolt and pin interfaces, pin-to-bore tolerances and installation fits.
Supply
Material route → heat treatment → machining allowance confirmation.

PUBLISHED BAR SUPPLY RANGE

Candidate Bar Materials & Supply Ranges

Evaluate materials against section size, fatigue and fracture design inputs, machinability, delivery condition and owner specifications.

42CrMo4 / 4140

Supply Diameter20–400 mm
Supply Length3–12 m
Material properties and dimensions
Standard
42CrMo4 (ISO 683-2) / SAE 4140 (SAE J404)
Supply / Processing
Black / peeled / machined
Delivery Condition
Q&T or rough machined
Use in Review
Candidate route for highly loaded pin, rod and shaft blanks.
Application Limits
Fatigue and fracture acceptance remain project-specific; cross-standard substitutions require verification.

34CrNiMo6

Supply Diameter20–400 mm
Supply Length3–12 m
Material properties and dimensions
Standard
34CrNiMo6; any proposed SAE 4340 substitution requires verification
Supply / Processing
Hot rolled / forged / machined
Delivery Condition
Q&T or forged route
Use in Review
A higher-hardenability material route to evaluate for large sections with toughness requirements.
Application Limits
Use only where permitted by the approved material specification.

35CrMo

Supply Diameter20–350 mm
Supply Length3–12 m
Material properties and dimensions
Standard
35CrMo; verify any proposed SAE 4135 or 34CrMo4 substitution
Supply / Processing
Hot rolled / forged / machined
Delivery Condition
Q&T or fastener bar supply route
Use in Review
Candidate material for drawing-defined threaded and fastener components.
Application Limits
Material supply does not establish connection system compliance.

PROCESSING & DELIVERY

From Approved Material to Delivery

A process route for steel bars and machined components. The exact steps depend on the product and order.

  1. 01

    Approved bar production route

  2. 02

    Heat Treatment

  3. 03

    Peeling or rough machining

  4. 04

    Thread or pin machining

  5. 05

    Specified NDT and dimensional checks

  6. 06

    Protection and packing

INSPECTION & RECORDS

Confirm Inspection
Before Production.

Define sampling positions, test scope, inspection stages and delivery records against project acceptance requirements. Agree test positions, acceptance criteria, marking and release records before production.

Material-analysis equipment and inspection in a laboratory
Inspection items

Material & Properties

Bar heat number or product batch, material properties and project-specified tests. Confirm heat identification, mechanical properties and impact testing where specified.

Internal & Surface Quality

Confirm surface checks, specified testing and acceptance by product type, including UT or other specified NDT against the criteria stated in the order.

Dimensions & Records

Bar diameter, length, threads, accessory interfaces and delivery records. Check diameter, straightness, thread or pin dimensions and machining allowances.

REFERENCE & ORDER BASIS

Standards for Your Order

Use the approved drawings, project specification, inspection plan and stated editions of the standards.

EN 1993 Bridge Fatigue Context

Steel bridge and fatigue design context; owner specifications govern procurement.

Open Reference
RCSC High-Strength Bolted Joints

Structural joint design, installation and inspection context for high-strength bolts.

Open Reference
FHWA Steel Bridges

US bridge references for fatigue, fracture, fasteners, inspection and quality.

Open Reference
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